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Case study

Lalan Rubber production order

Several hundred identical parts, delivered as a single production run.

Client
Lalan Rubber
Scope
Large-scale production order
Services
CAD · 3D printing
Tooling
None required
Hundreds of 3D printed frame components from the Lalan Rubber production order, stacked and piled on a dark surface
The same production run laid out on the workshop floor, showing the full quantity delivered

Hundreds of 3D printed frame components from the Lalan Rubber production order, stacked and piled on a dark surface

The problem

A quantity in the hundreds sits in an awkward gap. It is far too many to make one at a time, but not enough to justify the cost and lead time of injection tooling — and tooling only makes sense once a design is frozen, which it often is not yet.

The approach

The part was prepared for repeat production rather than treated as a series of one-offs: the model set up for consistent output, and the run planned as a batch so every piece came out the same. Quality was controlled across the whole run, not sampled from the first few.

The outcome

A completed large-scale order for Lalan Rubber, delivered without tooling investment. It is the answer to the most common doubt about 3D printing in an industrial context — that it is only good for prototypes.

Bring us the problem.

A part, a process, or just an idea. Tell us the situation and we will tell you the engineering route to solving it — honestly, even if that route isn't us.

MechaCAD Solutions, 368, Siyambalape North, Siyambalape 11607, Sri Lanka